输送沥青泵

●胶水专业齿轮泵适用范围:
    适用介质温度：-10℃ - 150℃

适用介质粘度：1.0cst - 300,000cst   

●应用:

    该高粘度泵适用于石油、化工、涂料、油脂、医药、染料、食品等行业。
    应用包括输送有机酸、脂肪酸、碱性物质、苛性纳、苏打水、聚合物、肥皂、洗发精、动物脂肪、菜油、巧克力以及其他特殊流体。
  ●产品优点：
    1 该输送沥青泵主要有内外转子、轴、泵体、泵盖、托架、密封、轴承等组成。
2 输送液体平稳、无脉动、振动小、噪音低。
3 该高粘度泵的转速与流量呈线型函数关系，可适当改变转速来改变泵的流量。高粘度泵特别适用与高粘度介质的输送。高粘度泵轴端采用机械密封。
    4 该高粘度泵最大限度的防止泄漏。
    5 适于户外安装，全封闭的磁力联轴器腔可以保护外磁体不与潮湿或外部物质相接触。
    6 该高粘度泵多种标准滑动轴承材质可供选择：铸铁、铜 、石墨、碳化钨。
    7 标准磁体材料是钕铁硼合金。可选择的钐钴永久磁铁允许操作温度最高为250 摄氏度。
    8 该高粘度泵可以双向输送。  
    9 前盖和磁力耦合屏蔽套的外部加热夹套是标准的可选部件。
    10 真正的背拉式设计。
    11 标准法兰式联接，可只提供光泵头。
    12 具有内外套保护。
    13 专利权设计的冷却系统：泵内一体的冷却循环系统，无需外部冷却。
    14 动态轴向平衡系统，将轴向载荷减到最低，降低功耗并延长使用寿命。
    15 全封闭的磁力联轴器腔增加安全性。

●NYP高粘度泵参数表 　

型号 Model (每百转流量)	粘度 cst	转速 r/min	流量 m3/h	压力 Mpa	口径 mm	汽蚀余量m	功率 KW	配减速机或电机型号双减（S）单减(D)
NYP-0.78	2000/600	910/1390	0.4/0.6	0.8	15" (螺纹)	5	0.75	Y90S-6/ Y802-4
NYP-2.3	2000/600	910/1390	1/2	0.8	25"	5	1.1/1.5	Y90L-6/ Y90L-4
NYP-3.6	600/2000	940/640	2/1.5	0.8	40"	5	1.5	Y100L-6/Y90L-4 (皮带）
NYP-7.0	2000/6000	960/500-640	4/2.3	0.8	40"	5	2.2/3	Y112M-6/ SCJ-100
NYP-24	2000/6000	357-475/300	5-6.5/4	0.8	50"	5	5.5	SCJ-240/ DCJ-100
NYP-50	2000/6000	357-475/300	10-14/9	0.8	50"	5	7.5/5.5	SCJ-240/ DCJ-100
NYP-80	2000/6000	315-417/228	15-20/10	0.8	80" (法兰)	5	15/11	SCJ-290/ DCJ-112
NYP-110	2000/6000	315-417/228	20-28/15	0.8	80"	5	18.5/15	SCJ-240/ DCJ-112
NYP-160	2000/6000	320-420/320	30-40/30	0.8	100"	5	18.5	SCJ-320/ DCJ-320
NYP-220	2000/6000	220-285/160	30-40/20	0.8	100"	5	37/18.5	SCJ-340/ DCJ-340
NYP-320	2000/6000	220-285/160	40-50/30	0.8	100"	5	37/22	SCJ-340/ DCJ-340
NYP-650	2000/6000	160-240/120	60-90/45	0.8	125"	5	55/37	SCJ-360/ DCJ-360
NYP-730	2000/6000	160-240/120	70-100/50	0.8	150"	5	55/37	SCJ-360/ DCJ-360
NYP-1670	2000	160	160	0.8	200"	5	100	Y315L1-4
NYP-1670	6000	200	200	0.8	200"	5	132	Y315L2-4

　　NYP高粘度泵的安装与试运转

　　Installation and commissioning

　　高粘度泵的支座或法兰与其驱动电机应采用共同的安装基础，基础、法兰或支座均需具有足够的刚度，以减小齿轮泵运转时产生的振动和噪声。电动机与齿轮泵须用弹性联轴器连接，同轴度小于0.1毫米，倾斜角不得大于1度。安装联轴器时不得用锤敲打，以免伤害齿轮泵的齿轮等零件。若用带轮、链轮等驱动时应设托架支承，以防主动齿轮轴承受径向力。紧固齿轮泵、电动机的地脚螺钉时，螺钉受力应均匀，连接可靠。用手转动联轴器时，应感觉到齿轮泵能够轻松地转动，没有卡紧等异常现象出现，然后才可以配管。高粘度齿轮泵的吸油管道内径应足够大，并避免狭窄通道或急剧拐弯、弯头，去除不必要的阀门、附件，尽可能地降低泵的安装高度，缩短吸油管道的长度，以减少压力损失。管接头等元件的密封要良好，以防止空气侵入，从而控制气穴与气蚀的发生。在开始运转前，往齿轮泵的壳体内灌满待输送的液体，便于安全动。若环境温度低于冰点，应预先向泵内通入热蒸汽，进行预热处理，然后才可启动齿轮泵。齿轮泵的旋转方向要与进、出油口相符。齿轮泵若是第一次运行，或长期闲置后再使用，最好在空载或小负荷情况下先跑合一小时左右。如果在跑合阶段预先觉出异常温升、泄漏、振动和噪声时，应机检查。高粘度泵的出口管路上还应当设置安全阀等保护装置，这样一旦泵的出口通道发生堵塞，就可以打开安全阀卸压。对于需要正反转的高粘度齿轮泵，其进出口管路上均需设置安全阀。High viscosity pump bearing or flange and its drive motor should use common installation basis, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage gear and other parts of the gear pump.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp bend, bend, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Before starting operation, to gear pump casing filled with liquid, easy to safety.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.Direction of rotation of the gear pump, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance the abnormal temperature rise, leakage, vibration and noise, should machine inspection.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

 

 

NYP高粘度泵如何选型

How to choice

    选择高粘度泵时应该注意泵所输送的具体粘度、工作温度、介质比重、介质成分等等，只有更好的了解高粘度泵所输送的介质情况才能更好的选择所需要的高粘度泵产品。

Should be paid attention to when selecting high viscosity pump pump delivery by the specific viscosity, working temperature, the proportion of medium, medium composition etc., only a better understanding of the high viscosity pump transmission medium condition can better choose the required high viscosity pump product.

　　必须了解高粘度泵所输送的介质粘度。因为介质粘度的高低直接影响到选择高粘度泵的转速。must understand the high viscosity pump transmission medium viscosity. Because the medium viscosity directly affects the choice of high viscosity pump speed.

　　了解高粘度泵所输送介质的性质，例如有没有腐蚀性。understand the nature of the high viscosity pump conveying medium, such as corrosive.

　　高粘度泵所输送的介质浓度多少、比重多少。 high viscosity pump how far the conveying medium concentration, specific gravity.

Fourth,

　　高粘度泵所输送的介质。high viscosity pump transmission medium.

　　高粘度泵输送的介质常温下是否结晶或凝固。the high viscosity pump whether the medium temperature of crystallization or coagulation.

　　高粘度泵所输送的介质是否有悬浮物。the transmission medium for high viscosity pump suspension.

　　高粘度泵所输送介质受温度变化情况。high viscosity pump conveying medium affected by temperature changes.

　　高粘度泵所输送介质的润滑性、清洁度、腐蚀性等。high viscosity pump medium by lubricity, cleanliness, corrosion resistance, etc.

　　高粘度泵要求进口压力及出口压力和安装高度。 high viscosity pump inlet pressure and outlet pressure and the installation height.

　　高粘度泵使用场合的防爆要求。high viscosity pump occasions of explosion-proof requirements.

　　

　

高粘度泵的安装调试步骤

High viscosity pump installation and debugging steps

 

    高粘度泵是输送高粘度液体的齿轮泵，应做到在较低的功耗、较少的泄漏、较大的压力下输出最多的流量。在确定所要输送的介质时，应该严格遵循产品说明书上的规定，尽量使用厂家推荐的流体介质，并注意考虑系统的工作温度范围。当希望在某一较宽的温度范围内使用时，输送介质的粘度指数应该高些。输送介质不仅是能量传递的中介，而且也是润滑、密封及传热介质。液体粘度过高会增加内摩擦阻力，降低输出功率，浪费能量，并产生过高的系统温度.高粘度齿轮泵的出口管路上应当设置安全阀等保护装置，这样一旦泵的出口通道发生堵塞，就可以打开安全阀卸压。对于需要正反转的高粘度齿轮泵，其进出口管路上均需设置安全阀。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic. When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range. When you want to use in a wide temperature range, medium viscosity index should be higher. Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium. Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief. For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

　　

　　输送介质的优势:

　　The advantage of the medium:

    高粘度泵可以输送高粘度、高浓度无固体颗粒或细小软颗粒的润滑性介质；效率高，性能稳定，使用寿命长。高粘度泵可以采用保温夹套结构，输送比较高的粘度物料时可以对高粘度泵进行保温，从而降低介质粘度，达到更好的输送效果，而单螺杆泵没有保温夹套结构；高粘度泵在使用一段时间后，如果泵内部间隙磨损后，不用拆泵可以自行根据高粘度泵所输送的物料粘度来调整泵的间隙，调整后和新泵一样可以达到良好的使用效果。高粘度泵可配安全阀，当泵或管路系统超压时，安全阀门打开，形成内部回流，保证系统安全。而单螺杆泵在泵本身不能设置安全阀，只能在管路中设置，提高了设备投入成本和安装成本。选择高粘度泵时必须考虑高粘度泵所输送的介质粘度，从而才能来确定高粘度泵的转速范围，根据高粘度泵的转速范围及所需工况条件下高粘度泵的正常流量范围，才能确定高粘度泵具体型号。需要注意的是一般介质可以这样来选择。High viscosity pump can transport high viscosity, high concentration without solid particles or small soft particles lubricity medium; High efficiency, stable performance and long service life. High viscosity pump can be used in a heat preservation jacket structure, transmission is higher when the viscosity of the material can be for thermal insulation in high viscosity pump, thereby reducing medium viscosity, achieve better transmission effect, and the single screw pump heat preservation jacket structure; High viscosity pump in use after a period of time, if the pump internal clearance after wear, dont have to dismantle the pump to according to the viscosity of material delivery by high viscosity pump to adjust the clearance between the pump and adjusted, and the use of the new pump can achieve good effect. High viscosity pump can match the relief valve, when the pump and piping system overpressure, safety valve is opened, the formation of internal reflux, ensure the safety of the system. And single screw pump in the pump itself cannot set the relief valve, can only be set up in line, increase the investment of equipment cost and installation cost. Choosing high viscosity pump must consider the conveying medium viscosity, high viscosity pump order to determine the scope of the high viscosity of the pump rotation speed, according to the working condition of high viscosity of the pump speed range and required high viscosity pump under the condition of normal flow range, to determine the high viscosity pump concrete models. Its important to note that it can be to choose a normal medium.

　　其中，有些特殊化学介质在一定温度下会改变其化学成分，所以需要在选择高粘度泵要特别注意泵的转速是否适合，因为泵的转速越高，正常工作中产生的热量就越大，一旦超过介质所限制的温度，那么就多所输送的介质造成了破坏。还有些食品类介质，比如果酱类，像我们日常中所食用的果酱、花生酱、豆瓣酱等，这些介质要求在输送过程中必须不能够破坏其内部的成分进行破坏，这就要求我们所选的泵的转速必须要低，才能保证高粘度泵在输送过程中不破坏所输送的介质。高粘度泵在运转过程中常常会出现卡死、抱轴转不动的现象，主要原因是高粘度泵往往都是输送的高粘度的介质，有些是有一些杂质的混合物理。如果泵的入口没有安装合适的过滤器，那么一旦大一些的硬质颗粒进入泵腔就会把高粘度泵的内外转子卡死，使泵转不动，严重的会把高粘度泵的内外转子毁掉。Among them, some special chemical medium under a certain temperature to change its chemical composition, so need to high viscosity pump in the choice whether to pay special attention to the speed of the pump is suitable for, because the higher the pump rotation speed, the greater the heat generated by the normal work, once more than media limited by temperature, then it is more than conveying medium caused damage. Also some food medium, such as the jam class, as in our daily consumption of jam, peanut butter, broad bean paste and so on, these medium requirements must be in the process of conveying cant destroy its internal composition, this requires that we selected the speed of the pump must be low, to ensure high viscosity pump does not destroy the transmission medium in the process of delivery. High viscosity pump in the operation process often appear stuck, holding shaft fixed phenomenon, the main reason is that high viscosity pump are often transport high viscosity medium, some are some impurities mixed in physics. If the entrance of the pump is not installed the appropriate filters, so once the larger hard particle enters the pump chamber would bring high viscosity pump rotor stuck inside and outside, make the pump turns motionless, serious will destroy high viscosity pump inside and outside of the rotor.

　　所以建议大家在安装高粘度泵的时候应该选择合适的过滤器来安装在泵的入口。高粘度泵抱轴的现象主要体现在不锈钢高粘度泵的较多，因为不锈钢材质含碳量低，所以热膨胀系数大，一旦泵的温度过高，就会造成泵的内部配件与配件之间的间隙缩小，到一定程度以后就会产生抱死现象。所以选择不锈钢材质的高粘度泵是一定要注明具体的使用温度，及介质的润滑性。介质粘度的高低与高粘度泵的转速有着密不可分的关系。如果高粘度泵输送的介质粘度过高，而所配的转速也过高的话，就会造成泵的流量很低、泵的噪音很大。如果电机功率还是按常规来配的话，那么电机也会造成过载。主要是泵的转速太高、介质粘度又太高这样就会造成泵阻力很大，电机的瞬间启动电流超过额定电流，造成电机过载；由于转速过高，使高粘度泵在运转时内部转子几乎只是形成了空转，围绕所输送介质打滑，造成吸不上料，或者是流量很小。在这种状况下，必须降低泵的转速，加大电机的功率，加大进出口的管径来减少介质的流动阻力。从而来完成介质的输送工作。转速降低以后，泵的流量会反而增加，而且泵的噪音会降低，但肯定打不到理论流量。所以如果与实际工况需要流量相差太多的话，那就只能更好型号更大一点的泵。So suggest you at the time of installation of high viscosity pump should choose the appropriate filter to installed in the entrance of the pump. The phenomenon of high viscosity pump holding shaft mainly reflects in the stainless steel of high viscosity pump is more, because of low carbon stainless steel material, so the thermal expansion coefficient is big, once the temperature of the pump is too high, can cause the interior of the pump parts and accessories the clearance between the narrow, to a certain degree after tends to lock phenomenon. So choose stainless steel high viscosity pump is must indicate the specific temperature, and medium lubricity. The discretion of the medium viscosity and high viscosity pump rotating speed of the intimate relationship. If the high viscosity pump medium viscosity is too high, and with the rotation speed is too high, will cause the pump flow rate is very low, the noise of the pump is very large. If motor power or conventional match, then the motor can cause overload. Mainly is the pump speed is too high, medium and high viscosity resistance is very big, this will cause pump motor moment of starting current more than rated current, motor overload; Due to high speed, high viscosity pump inside the rotor is barely formed when running idle, surrounding medium by sliding, cause not feeding, or flow rate is small. Under this situation, we must reduce the speed of pump, increase the power of the motor, increase the import and export of pipe diameter to reduce the flow resistance of the medium. Thus to complete medium transport work. Speed is reduced, the pump flow rate will increase instead, and the noise of the pump will be lower, but certainly cant flow theory. So if you need to flow with the actual working condition differ too much, it can only be better model bigger pump.

输送沥青泵

输送沥青泵	SNH940R46E6.7W21三螺杆泵船检	江苏克胜集团股份有限公司
输送废油泵	SNS210R46U12.1W2泵头	山东三方化工集团有限公司
甘油循环泵	SNS40R54U12.1W2三螺杆泵头带支架	河北新化股份有限公司
输送沥青泵	SPF20R38G10W2三螺杆泵船用	呼和浩特橡胶机械厂
输送硅酮胶泵	SPF20R38G10W2三螺杆泵船用	四川省广汉市蜀峰化工有限公司
输送重油泵	SMH80R46E6.7W23三螺杆泵	江苏嘉隆化工有限公司
胶水专用齿轮泵	NYP220B-RU-T2-W11高粘度泵	江苏剑牌农药化工有限公司
输送沥青泵	KCB-300齿轮泵	浙江力禾集团有限公司
重油输送泵	KCB-300齿轮泵	江苏金茂源生物化工有限公司
输送橄榄油泵	SNH440R52U12.1W21三螺杆泵头	石家庄新宇三阳实业有限公司
输送柴油泵	SMH80R42E6.7W23三螺杆泵头	山东祥通橡塑集团有限公司
输送丁苯乳胶泵	SNH940R46E6.7Y-W29三螺杆泵	天津科迈化工有限公司
输送糖蜜泵	SNH120R46E6.7YW21三螺杆泵泵头	江苏雅克科技股份有限公司
输送原油泵	SNGF80R46G10W21三螺杆泵泵头	青岛新宇田化工有限公司
主机滑油泵	G135-1单螺杆泵	江西昌昱实业有限公司
输送沥青泵	SNH120R46U12.1W2三螺杆泵头	浙江轻机实业有限公司
齿轮箱滑油泵	SNH210R42E6.7W2泵头	江苏赛欧信越消泡剂有限公司
可可油输送泵	SNH210R46E6.7W1普通	南京聚隆科技股份有限公司
船用柴油机喷油泵	SNH210R46E6.7W1三螺杆泵头	云南江城泰裕钾肥有限公司
橄榄油输送泵	SNH210R46E6.7W1三螺杆泵头	河南天宇肥业有限公司
输送液压油泵	SNH280R46E6.7W2三螺杆泵	河北新世纪周天生物科技有限公司
输送炼油泵	SNH280R46E6.7W2三螺杆泵	山西焦化集团有限公司
输送粘合剂泵	SNH210R54E6.7W2三螺杆泵	山东石大科技有限公司
输送柴油降凝剂泵	G25-2单螺杆泵	山西天脊煤化工集团股份有限公司
润滑脂输送泵	SMH80R36E6.7W23三螺杆泵头	山西阳煤丰喜肥业（集团）有限责任公司
输送碱性胶水泵	SNH1700R46U12.1W2三螺杆泵头	亿利资源集团有限公司
输送沥青泵	SNH1700R46U12.1W2三螺杆泵头	天津大沽化工股份有限公司