厂商 ：张家港市博世杰进出口有限公司
江苏 苏州- 主营产品：
- 补片制袋机
- 脚踏板成型生产线
- 等离子切割机
联系电话 ：13606168095
商品详细描述
电缆桥架生产线设备 电缆桥架成型生产线 电缆桥架生产线 电缆桥架成型机设备 冷弯成型设备
电缆桥架冲孔—成型—切断生产线技方案
project for hole punching--roll forming--cutting of cable tray production line
1、 设备主要技术参数：
Main technical parameters
※可根据生产需要轧制个带钢宽度120mm ≤§≤1150mm 多种规格的电缆桥架。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width120mm ≤§≤1150mm )
※材质要求：Q235冷轧板。
Raw material request:Q235 cool steel.
※板材料厚：0.8~2mm 。
Thickness: 0.8~2mm 。
※生产速度：0-15米 /分钟。
Production speed: 0-15m /min
※ 装机总容量：约75kw
※ Total power: about 75kw
2、 生产工艺
Manufacturing technique:
生产线示意图：
Scheme drawing of production line
生产工艺流程：
Process flow:
自动放料—校平—送料（伺服）—冲孔—成型—切断--收料
Auto-de-coiler-----leveling----servo feeding----hole punching---- re-coiler
3、 设备组成 ：
Equipment consists:
4、 设备结构概述 general structure of equipment
3．1放料机 de-coiler
技术参数：板料宽度：120—1150mm ；材料厚度0.8—2mm ；
Parameter: width of material: 120—1150mm thickness: 0.8—2mm ；
料卷内径：φ508mm； 内径涨缩范围ф480-520 mm；
Inner diameter of coil: φ508mm ；inner expansion range: ф480-520 mm ；
料卷最大外径:φ1500mm;承载重量：≤8T
Outer max. diameter: φ1500mm ; Max. loading: ≤8T
电机功率：2.2kw变频控制
Motor power ：2.2kw frequency change control
扩张方式：液压扩张
Expansion type: hydraulic expansion
压料方式：气动压料
Press material type: pneumatic press material
上料方式：液压上料车
Loading type: hydraulic trolley to feeding the raw material
放料速度：0-20m/min，可调
Feeding speed: 0-20m /min, adjustable
3．2校平机 leveling machine
a.工作辊数：九辊式校平机
working roller: nine rollers type leveling machine
b.结构特点：校平辊经调质、镀铬处理后其刚性、表面粗糙度等机械性能大大提高；其由夹送辊及校平辊组成，夹送辊可单独调整，校平上辊采用整体结构，前后设两个调整点，可形成一定的倾斜角度，便于提高校平质量。校平机入料端带有一对导向平辊及两对导向立辊，导向立辊可对中移动及同时移动。手轮调整，带刻度，方便对中。
Feature of structure: after the quenching and tempering, chrome-plating processing ,the rigidity , surface roughness of the roller etc. are all enhance greatly; It is composed by the clamping roller and the leveling roller, the clamping roller may the independent control, the leveller has one pair of horizontal guide roller and two pairs of vertical guider roller and easy to adjust by handwheel.
校平机前后均带有引料过桥装置。校平机与送料器之间设活光电信号，发出反馈信号入控制系统，控制系统发出指令给变频电机变速，以控制储料区中料带的储存量，达到不间断校平的目的。
Between the leveller and the feeding device, there is optical sensor, sends out the feedback signal to the control system, the control system sends out the instruction to the frequency conversion motor to change speed , Achieves the uninterrupted level goal.
3．3 NCF1200伺服送料机NCF1200 servo feeding machine
a.功能：送料function: material feeding
b.结构特点：采用伺服电机驱动。多段式送料：可输入10组不同送料长度。液晶触摸显显示便于更改、设定各技术参数。自动感应启动系统与冲床联动（控制冲床的启动）。
Feature: Uses the servo motor-driven .Multistage type feeding: May input 10 group of different feeding lengths. The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical parameters. The auto-induction start system and the punch press linkage (control punch press start).
3．4冲压机 punching press
冲压机型号：JH21-400B
Model of punching press:JF21-400B
冲压机：采用钢板焊接机身，刚性好，外形美观。采用组合式气动摩擦离合器。Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .Uses the combined type air operated friction clutch.
3．5成型主机
成型道次：24道（辊）
Forming station: 24sets
成型品种：桥架
Forming variety: bridge frame
最大进料宽度：1150mm material max. width:1150mm
最大材料厚度：≤2.0mm material max. thickness:≤2.0mm
轧辊轴轴径：￠100 mm The diameter of the roller axis: ￠100mm
轧辊模具材质：Gcr15，淬火处理，HRC58-62°
Roll mould material: Gcr15,quenching treatment:HRC58-62°
传动型式：30kw 变频电机，ZQ500型主减速机，独立分配齿轮箱。
Drive type: 30kw frequency conversion electromotor, ZQ500 Main speed reducer . with autocephaly distribute gear case
3．6液压切断机
切断方式：液压切断
Cutting type: hydraulic cutting
刀具样式：闭式型腔刀具
Blade type: close type die cavity cutter
液压泵式功率：5.5kw
刀具材质：Cr12，淬火处理，硬度HRC56-58
Material of blade: Cr12, quench treatment, hardness HRC56-58
刀具数量：1
Quantity: 1 sets
3．7出料台 run-out table
结构：辊筒式，无动力
Structure: roller type with no power
5、 电器控制系统
Electric control system
整线采用进口PLC控制，液晶显示触摸屏，人机界面。实现人与PLC的交互。操作人员通过设定的程序自动运行（可编程控制）并对控制过程进行监控，实现操作人员控制生产线和修改控制参数，并可实时监控设备运行状态，运行参数和故障指示等。 制件长度数字设定，制件长度可调整。实时监控设备运行状态和故障指示.
Full line is controlled by PLC control system，touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control)and modify the parameter to control the line. Also can check the running status , parameter and error indication etc..
※操作方式有手动/自动两种。具有手动、自动切换功能：在手动状态下，能进行单机运行，方便维修；在自动状态下，进行全线生产运行，顺序启动；全线设有急停按钮，易于处理紧急事故，保证设备和操作人员安全。
Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensure the safe of the equipment and operator.
※机旁设有手动操作面板方便工人操作；
Machine side is equipped with the manual operation control panel for convenient worker to operate;
※全线的监视功能：实时监视生产线的运行状况，实现对各工位生产状况的监视；
Entire line surveillance function: to reach surveillance production line movement condition, realizes to various locations production condition surveillance;
※ 具有故障检测功能：对生产线的信号时序进行按序检测、核对，发现错误，进行报警、停机；
※ Has the failure detection function: Carries on to the production line signal succession examines, the checkup according to sequence, discovers the mistake, and giving the alarm to stop the machine.
系统配置：
PLC： 三菱
变频调速： 台达
人机界面： HITECH
伺服系统/电机：三菱
按扭/继电器： TE
光电开关： 德TURK、SICK
其他元件采用合资和国产名牌产品。
6、 生产周期：90-120天
7、 售后服务 after service
a. 负责设备的安装、调试，免费培训操作人员。机器到达目的地之后，如买方要求，则卖方派遣2-3名工程师到买方工厂指导安装，买方需提供技术人员协助卖方工程师工作。安装期限：大约为15-20天. 卖方工程师出发前，买方应提前准备好铁片及安装地面.培训时间：10天（如买方需要，卖方可以提供现场指导）。
The seller take responsibility to installation and commissioning of the equipment and free training. After machine arrive the destination, by the request of the buyer , the seller will provide 2-3 technical engineer to guide installation and training , and the buyer should give the technical person with full cooperated.
Installation period: about 15-20 days after the complete preparation by the buyer such as the foundation and all necessary accessories.
Training time: 10 days.
b. 提供设备的技术资料（含成型模具孔型图、电器原理图、设备基础图等技术资料）。
The seller supply technical data(including forming mould drawing, electrical elements drawing and equipment drawing etc.)
电缆桥架冲孔—成型—切断生产线技方案
project for hole punching--roll forming--cutting of cable tray production line
1、 设备主要技术参数：
Main technical parameters
※可根据生产需要轧制个带钢宽度
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width
※材质要求：Q235冷轧板。
Raw material request:Q235 cool steel.
※板材料厚：0.8~
Thickness: 0.8~
※生产速度：0
Production speed: 0
※ 装机总容量：约75kw
※ Total power: about 75kw
2、 生产工艺
Manufacturing technique:
生产线示意图：
Scheme drawing of production line
生产工艺流程：
Process flow:
自动放料—校平—送料（伺服）—冲孔—成型—切断--收料
Auto-de-coiler-----leveling----servo feeding----hole punching---- re-coiler
3、 设备组成 ：
Equipment consists:
|
序号 NO. |
名称 Name |
数量 Quant. |
备注 remark |
|
1 |
自动放料机/带动力 Auto-de-coiler |
1 |
液压内涨式自动放料机 |
|
2 |
校平机 Leveling machine |
1 |
5.5KW变频电机驱动，生产速度随机自动改变，以便协调工作 5.5kw frequency change drive motor, speed adjustable |
|
3 |
托料架 Support frame |
3 |
滚筒式 Roller type |
|
4 |
NCF1200伺服送料机 NC1200servo feeder |
1 |
伺服电机驱动 NC1200 Servo motor drive |
|
5 |
冲床 Punching press |
1 |
吨位：400T 400 ton |
|
6 |
冲模 punching mould |
1 |
1 sets |
|
7 |
成型主机 Main forming machine |
1 |
18道次，30KW变频电机，板材宽 18stations,30kw frequency change motor, roll material: Cr 40 |
|
8 |
液压切断机 Hydraulic cutting machine |
1 |
|
|
9 |
切断刀具 Cutting blade |
1 |
一个规格一把刀 one blade per size |
|
10 |
出料台 Run-out table |
1 |
|
|
11 |
电控制柜 Electric panel |
1 |
PLC控制 PLC control system |
3．1放料机 de-coiler
技术参数：板料宽度：120—
Parameter: width of material: 120—
料卷内径：φ508mm； 内径涨缩范围ф480-520 mm；
Inner diameter of coil: φ
料卷最大外径:φ1500mm;承载重量：≤8T
Outer max. diameter: φ
电机功率：2.2kw变频控制
Motor power ：2.2kw frequency change control
扩张方式：液压扩张
Expansion type: hydraulic expansion
压料方式：气动压料
Press material type: pneumatic press material
上料方式：液压上料车
Loading type: hydraulic trolley to feeding the raw material
放料速度：0-20m/min，可调
Feeding speed: 0
3．2校平机 leveling machine
a.工作辊数：九辊式校平机
working roller: nine rollers type leveling machine
b.结构特点：校平辊经调质、镀铬处理后其刚性、表面粗糙度等机械性能大大提高；其由夹送辊及校平辊组成，夹送辊可单独调整，校平上辊采用整体结构，前后设两个调整点，可形成一定的倾斜角度，便于提高校平质量。校平机入料端带有一对导向平辊及两对导向立辊，导向立辊可对中移动及同时移动。手轮调整，带刻度，方便对中。
Feature of structure: after the quenching and tempering, chrome-plating processing ,the rigidity , surface roughness of the roller etc. are all enhance greatly; It is composed by the clamping roller and the leveling roller, the clamping roller may the independent control, the leveller has one pair of horizontal guide roller and two pairs of vertical guider roller and easy to adjust by handwheel.
校平机前后均带有引料过桥装置。校平机与送料器之间设活光电信号，发出反馈信号入控制系统，控制系统发出指令给变频电机变速，以控制储料区中料带的储存量，达到不间断校平的目的。
Between the leveller and the feeding device, there is optical sensor, sends out the feedback signal to the control system, the control system sends out the instruction to the frequency conversion motor to change speed , Achieves the uninterrupted level goal.
3．3 NCF1200伺服送料机NCF1200 servo feeding machine
a.功能：送料function: material feeding
b.结构特点：采用伺服电机驱动。多段式送料：可输入10组不同送料长度。液晶触摸显显示便于更改、设定各技术参数。自动感应启动系统与冲床联动（控制冲床的启动）。
Feature: Uses the servo motor-driven .Multistage type feeding: May input 10 group of different feeding lengths. The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical parameters. The auto-induction start system and the punch press linkage (control punch press start).
3．4冲压机 punching press
冲压机型号：JH21-400B
Model of punching press:JF21-400B
冲压机：采用钢板焊接机身，刚性好，外形美观。采用组合式气动摩擦离合器。Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .Uses the combined type air operated friction clutch.
3．5成型主机
成型道次：24道（辊）
Forming station: 24sets
成型品种：桥架
Forming variety: bridge frame
最大进料宽度：1150mm material max. width:1150mm
最大材料厚度：≤2.0mm material max. thickness:≤2.0mm
轧辊轴轴径：￠100 mm The diameter of the roller axis: ￠100mm
轧辊模具材质：Gcr15，淬火处理，HRC58-62°
Roll mould material: Gcr15,quenching treatment:HRC58-62°
传动型式：30kw 变频电机，ZQ500型主减速机，独立分配齿轮箱。
Drive type: 30kw frequency conversion electromotor, ZQ500 Main speed reducer . with autocephaly distribute gear case
3．6液压切断机
切断方式：液压切断
Cutting type: hydraulic cutting
刀具样式：闭式型腔刀具
Blade type: close type die cavity cutter
液压泵式功率：5.5kw
刀具材质：Cr12，淬火处理，硬度HRC56-58
Material of blade: Cr12, quench treatment, hardness HRC56-58
刀具数量：1
Quantity: 1 sets
3．7出料台 run-out table
结构：辊筒式，无动力
Structure: roller type with no power
5、 电器控制系统
Electric control system
整线采用进口PLC控制，液晶显示触摸屏，人机界面。实现人与PLC的交互。操作人员通过设定的程序自动运行（可编程控制）并对控制过程进行监控，实现操作人员控制生产线和修改控制参数，并可实时监控设备运行状态，运行参数和故障指示等。 制件长度数字设定，制件长度可调整。实时监控设备运行状态和故障指示.
Full line is controlled by PLC control system，touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control)and modify the parameter to control the line. Also can check the running status , parameter and error indication etc..
※操作方式有手动/自动两种。具有手动、自动切换功能：在手动状态下，能进行单机运行，方便维修；在自动状态下，进行全线生产运行，顺序启动；全线设有急停按钮，易于处理紧急事故，保证设备和操作人员安全。
Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensure the safe of the equipment and operator.
※机旁设有手动操作面板方便工人操作；
Machine side is equipped with the manual operation control panel for convenient worker to operate;
※全线的监视功能：实时监视生产线的运行状况，实现对各工位生产状况的监视；
Entire line surveillance function: to reach surveillance production line movement condition, realizes to various locations production condition surveillance;
※ 具有故障检测功能：对生产线的信号时序进行按序检测、核对，发现错误，进行报警、停机；
※ Has the failure detection function: Carries on to the production line signal succession examines, the checkup according to sequence, discovers the mistake, and giving the alarm to stop the machine.
系统配置：
PLC： 三菱
变频调速： 台达
人机界面： HITECH
伺服系统/电机：三菱
按扭/继电器： TE
光电开关： 德TURK、SICK
其他元件采用合资和国产名牌产品。
6、 生产周期：90-120天
7、 售后服务 after service
a. 负责设备的安装、调试，免费培训操作人员。机器到达目的地之后，如买方要求，则卖方派遣2-3名工程师到买方工厂指导安装，买方需提供技术人员协助卖方工程师工作。安装期限：大约为15-20天. 卖方工程师出发前，买方应提前准备好铁片及安装地面.培训时间：10天（如买方需要，卖方可以提供现场指导）。
The seller take responsibility to installation and commissioning of the equipment and free training. After machine arrive the destination, by the request of the buyer , the seller will provide 2-3 technical engineer to guide installation and training , and the buyer should give the technical person with full cooperated.
Installation period: about 15-20 days after the complete preparation by the buyer such as the foundation and all necessary accessories.
Training time: 10 days.
b. 提供设备的技术资料（含成型模具孔型图、电器原理图、设备基础图等技术资料）。
The seller supply technical data(including forming mould drawing, electrical elements drawing and equipment drawing etc.)
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