真空均质乳化设备

真空均质乳化设备Vacuum Homogenization Emulsification Equipment

产品介绍Product In t roduction

真空均质乳化设备为非标定制设备，根据客户的工艺进行合理配置，适用于需要真空状态下乳化搅拌的产品。可带有低速刮壁搅拌，用于高粘度产品乳化搅拌。可配置高剪切乳化机使用，适合分散、乳化、均质、搅拌混合等工艺过程。

Vacuum homogenization emulsification equipment is non-standard customized equipment, which is reasonably configured according to the customer's process. It is suitable for products requiring emulsification and mixing in vacuum. It can be used for emulsifying and stirring high viscosity products with low-speed wall scraping and stirring. It can be equipped with high shear emulsifying machine, which is suitable for dispersion, emulsification, homogenization, mixing and other technological processes.

 

设备组成Equipment Com p o sition：

可带有：配料系统、出料系统、冷却加热温控系统、真空系统、PH值在线测量控制、CIP清洗系统等。应用范围广，过程可控性强。可定制成卫生级，适合制药、食品、化妆品等行业成生产或中试。成套设备由均质乳化锅、水锅、油锅、真空系统、电加热或蒸汽加热温度控制系统、电器控制等组成。

It can be equipped with: batching system, discharge system, cooling and heating temperature con trol system, vacuum system, pH value online measurement con trol, CIP cleaning system, etc. Wide application range and strong process con trollability. It can be customized into health grade, suitable for production or pilot test in pharmaceutical, food, cosmetics and other industries. The complete set of equipment consists of homogeneous emulsifying pot, water pot, oil pot, vacuum system, electric heating or steam heating temperature con trol system, electrical con trol, etc

 

应用领域Application Area
护肤产品：护肤水, 乳液, 霜, 防晒霜, BB霜, CC霜, 洗面奶, 面膜等等。
彩妆产品：口红, 睫毛膏, 粉底霜, 眉笔, 描眼膏, 眼影等等。
日化产品：牙膏, 沐浴露, 洗发水, 染发剂, 洗涤剂等等。
制药：软膏, 乳霜, 胶产品, 注射剂, 明胶, 口腔贴片糖汁等等。
食品：酱汁, 饮料, 蛋黄酱, 果冻等等。
化学制品：硅, 粘合剂, 油漆, 原料等等。主要应用于日化护理品、生物制药、食品工业、涂料油墨、纳米材料、石油化工、印染助剂、造纸工业、农 药化肥、塑料橡胶、电力电子、其他精细化工等，尤其对基质粘度大、固体含量比较高的物料乳化配置更显功效。

Skin Care Products: skin care water, lotion, cream, sunscreen, BB cream, CC cream, cleansing cream, mask, etc.

Make-Up Products: lipstick, mascara, foundation cream, eyebrow pencil, eye ointment, eye shadow and so on.

Daily Chemical Products: toothpaste, shower gel, shampoo, hair dye, detergent, etc.

Pharmaceutical: ointment, cream, gum products, injections, gelatin, oral patches, sugar juice and so on.

Food: sauces, drinks, mayonnaise, jelly, etc.

Chemicals: silicon, adhesives, paints, raw materials, etc. It is mainly used in daily chemical care products, biopharmaceutical, food industry, coating ink, nano materials, petrochemical industry, printing and dyeing auxiliaries, paper industry, pesticide and chemical fertilizer, plastic rubber, power electronics, other fine chemicals, etc., especially for the emulsion configuration of materials with high matrix viscosity and high solid content.

 

产品特点Product Features

1、主锅乳化过程是在全密封条件下进行的，防止了灰尘和微生物的污染；

2、水锅、油锅的中物料通过进料方式加入乳化主锅；

3、可对主锅进行加热或冷却；

4、锅内物料通过均质机的高速内循环剪切分散乳化，正反方向搅拌；

5、顺时针框式刮壁搅拌，逆时针浆式搅拌，刮板搅拌器在运转时产生离心作用，是四氟刮板紧贴锅壁，有效的解决了锅壁沾料问题，不留死角，变频调速装置可使其转速任意无极调速；

6、均质搅拌与桨叶搅拌可分开使用，也可同时使用。物料分散、均质、乳化、混合、调匀等可于短时间内完成。

7、三层不锈钢锅体即中间夹层、隔热层、物料接触部分为316L,中间层为加热层304不锈钢，隔热层为保温层304不锈钢。*均质功能一般分为：下均质、上均质、内外循环均质（可根据生产工艺选择）

8、搅拌、均质采用进口变频器调速，满足不同生产工艺的要求

9、真空脱泡使物料达到无菌要求，可使用真空吸料（水、油、粉末）

10、锅体三层（316L/304L）不锈钢结构，镜面抛光，完全符合GMP要求

1. The emulsification process of the main pot is carried out under fully sealed conditions to prevent dust and microbial pollution;

2. The materials in the water pot and oil pot are added into the emulsifying main pot by feeding;

3. The main pot can be heated or cooled;

4. The materials in the pot are dispersed and emulsified through the high-speed internal circulation shear of the homogenizer, and stirred in the positive and negative directions;

5. Clockwise frame wall scraping mixing and counterclockwise slurry mixing. The scraper agitator has cen trifugal effect during operation. The Teflon scraper is close to the pot wall, which effectively solves the problem of material sticking on the pot wall without lea ving dead corners. The frequency conversion speed regulation device can make its speed arbitrary and stepless speed regulation;

6. Homogeneous mixing and paddle mixing can be used separately or at the same time. Material dispersion, homogenization, emulsification, mixing and blending can be completed in a short time.

7. The three-layer stainless steel pot body, i.e. the middle interlayer, heat insulation layer and material contact part, is 316L, the middle layer is heating layer 304 stainless steel, and the heat insulation layer is insulation layer 304 stainless steel* The homogenization function is generally divided into: lower homogenization, upper homogenization and internal and external circulation homogenization (which can be selected according to the production process)

8. Mixing and homogenization are regulated by imported frequency converter to meet the requirements of different production processes

9. Vacuum defoaming makes the material meet the aseptic requirements. Vacuum suction (water, oil, powder) can be used

10. The pot body is three-layer (316L / 304L) stainless steel structure with mirror polishing, which fully meets the requirements of GMP

 

技术参数Technical Parameter

规格Specifications	主锅容积Main boiler volume	溶解锅容积Dissolving pot volume	外形尺寸Overall dimension	总功率Total power	重量weight
50	75	45/65	2700×2300×1950-2650	9	1600
100	130	70/100	2900×2700×2050-2800	10	1800
200	260	120/190	3200×2900×2350-3300	13	2200
300	375	150/260	3350×3000×2550-3650	17	2500
500	620	300/460	3800×3400×2800-4050	25	3300
1000	1250	620/900	4150×4150×3700-5200	32	5000